Basic Understanding of PMDC Motor
Motor Speed & Stall Torque
No-load speed
No-load speed is the speed at which the motor turns when running at nominal voltage and without a load.
Stall torque
No-load speed is the speed at which the motor turns when running at nominal voltage and without a load.
Motor Current
No-load current
A motor's no-load current is the minimum amount of current it needs to operate without a load.
Stall current
Stall current is how much the motor will draw when power is applied but it is not spinning.
Motor Speed vs Voltage
Motor speed vs Voltage
A DC motor's speed is directly proportional to the input voltage.
No-load speed and stall torque are proportional to the input voltage.
Motor Performance vs Temperature
When the ambient temperature changes
At high temperature, the stall torque (Ts) decreases, the no-load speed (No) increases, and stall current (Is) decreases.
At low temperature, the stall torque (Ts') increases , the no-load speed (No) decreases, and stall current (Is') increase.
Motor Resistance
Measure the motor resistance
Based on the PMDC motor equivalent circuit, backEMF should be zero, the rotor should be locked.
R = V / Is
Is : Stall current
Motor Curves
How to read the motor curves
A DC motor's torque/speed curve, also known as a performance curve, shows the tradeoff between torque and output shaft speed:
Torque: Usually represented on the horizontal-axis
Speed: Usually represented on the vertical-axis
The curve slopes downward to the right, with speed at its highest when there is no load. As the load increases, speed decreases until it reaches zero at maximum torque. The curve can be approximated by connecting two points:
Stall torque
The point where torque is at its maximum but the shaft is not rotating. This is indicated by the intersection of the speed line and the horizontal-axis.
No load speed
The maximum output speed of the motor when no torque is applied to the output shaft.
The curve shows that torque is inversely proportional to output shaft speed. It's important to ensure that the force required from the motor is much less than its stall torque capacity, otherwise it may not work properly and could be damaged.
Other information that can be found on a DC motor's datasheet includes:
Power curve
Shows the motor's mechanical power output, which peaks at exactly half of the stall torque
Efficiency curve
Shows how efficiently the motor converts electrical power to mechanical power